Methods and apparatus for rendering electrical cables safe

ABSTRACT

A “safe grounding apparatus” (SGA) for safely grounding or neutralizing the electrical conductors for permanent magnet motor (PMM) powered artificial lift systems and methods of practicing the same are disclosed. The SGA of the present invention ameliorates some of the dangers associated with PMM&#39;s. Methods of shorting, grounding, testing and monitoring the electrical conductors of a permanent magnet motor in order to safely manipulate the conductors are also disclosed.

BACKGROUND OF THE INVENTION Field of the Invention

The present invention relates in general to artificial lift systems usedto pump fluids from wells and, and more particularly, to an apparatusand method for rendering a MLE of a motor safe from electrical shockhazards.

Description of the Related Art

Hydrocarbon reservoirs produce fluid from boreholes drilled therein whenthe reservoir pressure is greater than the flowing pressure at the pointof entry to the borehole necessary to lift the fluid to surface. Whenthis condition is not attained it is known in the prior art to operateelectric motors to drive pumps downhole, in situ, a method generallyknown as electric submersible pumping (ESP). The pump increases theflowing pressure sufficiently to lift the fluids to surface.

Most prior art motors used to drive ESPs have been of the three-phasealternating current asynchronous squirrel cage induction type. A powercable including electrical conductors extends from a power source at thesurface and runs along the production tubing downhole to the motor. Theelectrical conductors of the cable are affixed to the motor beforeinstallation utilizing a connection commonly referred to as a “pothead”. The section of the power cable that includes the pot head iscommonly referred to as the extension (MLE). The MLE is typicallyspliced in the field to one or more sections sometimes referred to asthe power cable. Such splices are well known in the industry, such asthose described in United States Patent Application number 20130052055,the disclosure of which is incorporated herein in its entirety.

There exist other embodiments of ESP systems in the prior art thatutilize permanent magnet motors such as those described in U.S. patentapplication Ser. No. 15/356,167, the disclosure of which is incorporatedherein in its entirety. Such permanent magnet motors may also usethree-phase AC power and similar MLEs, pot heads and power cables.However, ESP systems utilizing permanent magnet motors differ frominduction motor systems in that when the motor shaft rotates (in theabsence of supply power) it acts as a generator and can impress asignificant voltage across the cable conductors, resulting in anelectrical shock hazard for anyone touching the conductors. The motormay be rotated by, among other things, fluid running through the pump incertain situations such as while running the system in hole, removingthe system from the hole or simply the draining of the production fluidfrom above the pump during a power failure or power shutdown. Inaddition, unlike centrifugal pumps, progressive cavity pumps do not passfluid freely and breakout friction must be overcome in order to rotate.When running in, the tubing connected to such progressive cavity pumpsremains essentially void of fluid and at low pressure, while wellpressure builds on the bottom of the pump. At some depth the frictionmay be overcome and the pump will suddenly turn. The aforementionedhazards during running in are infrequent and may not occur and thereforemakes the hazards sudden and unexpected. In such situations a technicianor operator may be unaware that the motor is rotating and may beproducing significant voltage. It should be appreciated by those skilledin the art that in such situations the manual manipulation of theelectrical conductors of the cable, such as during a splicing operation,of a permanent magnet motor poses a significant risk of electrical shockand sparking. Sparking may even cause explosions if certain gases arepresent in the environment near the splicing operation.

What is needed is an apparatus and method that renders a power cable ofa permanent magnet motor ESP system safe for splicing and otheroperations.

SUMMARY OF THE INVENTION

In accordance with some aspects of the present disclosure, systems andmethods related to a novel artificial lift system are disclosed.

Various embodiments of an apparatus for attachment to a plurality ofpower conductors electrically coupled to a permanent magnet motor aredisclosed.

In some aspects of the present invention, the apparatus is a safegrounding apparatus (SGA) and includes a plurality of shortingconductors electrically coupled to the power conductors; and aconnection for electrically shorting the shorting conductors.

In still other aspects of the present invention, the SGA includes aground connector for grounding the power connectors to earth.

In yet other aspects of the present invention the SGA includes a modulefor monitoring physical conditions of the permanent magnet motorincluding voltage, resistance, speed and frequency.

In yet other aspects of the present invention a method includesrendering a plurality of conductors electrically coupled to a permanentmagnet motor safe.

In still other aspects of the present invention a method includesrendering a plurality of power conductors electrically coupled to apermanent magnet motor safe includes electrically coupling a pluralityof shorting conductors to the power conductors and shorting the shortingconductors. The method further includes grounding the shortingconductors.

In still further aspects of the present invention a method includesmonitoring the power conductors for various electrical attributes.

BRIEF DESCRIPTION OF THE DRAWINGS

So that the manner in which the above-recited features of the presentinvention can be understood in detail, a more particular description ofthe invention, briefly summarized above, may be had by reference toembodiments, some of which are illustrated in the appended drawings. Itis to be noted, however, that the appended drawings illustrate onlytypical embodiments of this invention and are therefore not to beconsidered limiting of its scope, for the invention may admit to otherequally effective embodiments.

FIG. 1 is side representation of an artificial lift system within awellbore including embodiments of the present invention;

FIG. 2 is a perspective view of a prior art power cable;

FIG. 3 is a schematic representation of an electrical grounding systemof an embodiment of the present invention; and

FIG. 4 is an end view of a piercing clamp in accordance with anembodiment of the present invention.

DETAILED DESCRIPTION

In the following detailed description of the embodiments, reference ismade to the accompanying drawings, which form a part hereof, and withinwhich are shown by way of illustration specific embodiments by which theexamples described herein may be practiced. It is to be understood thatother embodiments may be utilized and structural changes may be madewithout departing from the scope of the disclosure.

The examples disclosed herein relate to a “safe grounding apparatus”(SGA) for safely grounding, neutralizing (or shorting), testing andmonitoring the electrical conductors for permanent magnet motor (PMM)powered artificial lift systems and methods of practicing the same. TheSGA of the present invention ameliorates some of the dangers associatedwith PMMs. The present invention provides a method of shorting,grounding and monitoring the electrical conductors of a permanent magnetmotor in order to manipulate the conductors, for example, to splice themotor lead end (MLE) of a cable to a power cable. Referring to FIG1,there is shown a well 18 having a casing 10 and an ESP 12 coupled to apermanent magnet motor (PMM) 16 disposed in the well. ESP 12 is typicalof the prior art and includes a pump and seals (not shown) and isfurther hydraulically connected to production pipe 14 to pump productionfluids to the surface. PMM 16 may be a three phase, alternating current,type permanent magnet motor known in the prior art. MLE 23 may becomprised of an armored cable having three insulated electricalconductors enclosed therein, as will be described in more detail hereinbelow. MLE 23 is mechanically and electrically connected to PMM 16 atpot head connector 22 in motor housing 24. Initially, MLE 23 extendsupwardly along ESP 12 for several feet and in some cases for one hundredor more feet depending on the pump length and particular installation.Motor lead 23 is electrically connected to power cable 20 by connection21 which connection may comprise a mechanical splice as will beexplained more fully hereinafter. Power cable 20 may also be comprisedof an armored cable having three insulated electrical conductorsenclosed therein and extends upwardly toward the surface. For purposesof clarity and convention, the length of cable electrically attached toPMM 16 will be referred to herein as an MLE. For example, once an MLE isspliced to a section power cable the entire spliced length will continueto be referred to as an MLE. As successive sections of power cables 20may be spliced to MLE 23 and may include another splice connection 21(not shown) and the MLE increases in length and is ultimately connectedto a power source, and may include a variable frequency drive at thesurface (not shown).

Now referring to FIG. 2 there is shown a typical ESP power cable whichis shown as MLE 23. Such ESP power cables may be flat as shown or may beround and may be comprised of various protective, insulative andconductive materials. An exemplary disclosure of ESP power cables foruse with the present invention can be found at Petrowiki at the urladdress http://petrowiki.org/ESP_power_cable#cite_ref-r1_1-0, thedisclosure of which is incorporated herein in its entirety. Stillreferring to FIG. 2, insulated conductors 32, 33, 34 include conductor38 which is typically comprised of a solid copper (or other efficientelectrically conducting material) core but may be comprised of aplurality of smaller strands. Core 38 is typically enclosed within alayer of insulation 35 which is comprised of an electrically insulatingmaterial such as EPDM or FEP or the like. In the embodiment of MLE 23shown there is also a metallic lead protective layer 36 (comprised oflead or a lead alloy) disposed around insulation 35. The three insulatedconductors 32, 33, 34 are encapsulated within a protective insulatingjacket 31 which protects lead insulation 36 and insulation 35 and maycomprised of a nitrile or EPDM rubber material. MLE 23 is overwrappedwith metallic armor 30 which may be comprised of a galvanized steel andprovides mechanical protection to insulated conductors 32, 33, 34. Forpurposes of simplicity and clarity, and without departing from the scopeof the present invention, MLE 23 and power cable 20 as used herein canbe assumed to be comprised of the elements described immediately abovewith reference to FIG. 2.

It is known in the prior art to mechanically connect PMM 16, ESP 12 andat least a few sections of production pipe 14 at the surface. It isfurther known to attach pot head 22 to PMM 16 and MLE 23 to the side ofESP at the surface. With the various components assembled at the surfaceas described, an operator lowers the assembly into well 18. There arevarious situations within the art that necessitate the placement of asplice connection 21 in the embodiment described. For instance, a firstsplice connection 21 between MLE and power cable 20 is typically made onsite as ESP 12 and PMM 16 are positioned within well 18. An operatorfurther attaches successive sections of production pipe 14, continues tolower the assembled components into well 18, and makes spliceconnections 21 as needed until ESP 12 is positioned at a predetermineddepth within the well. In addition, MLE 23 may be damaged, either duringinstallation in the well or thereafter, and necessitate that a spliceconnection 21 be placed to restore electrical connectivity to PMM 16. Atypical splice connection 21 may comprise any known connector includingas described herein above with reference to US20130052055.

As described herein above, and with reference to FIG. 2, a typicalsplice connection 21 of the prior art is a field splice connector thatmay require trimming or cutting the cable end, removing the wound armor30, stripping back the protective insulating jacket 31, preparing theconductors 38 by removing layers 35, 36, installing a conducting splicemember such as a ferrule crimp, and the use of insulating andamalgamating tapes for encapsulating the splice. The process may taketwo hours or more. Many of these steps require a skilled technician touse his bare hands exposing him to the potential of a shock hazard. Aswill be described more fully herein below, the present invention ensuresthat at all times during a splicing operation there is no hazardousvoltage present on the conductors 38 being worked on. Since PMM 16 isthe voltage source of concern, the afore mentioned hazards are preventedby the present invention at the splice end of MLE 23 . In order tofacilitate existing safe working practices for splicing, and to guardagainst certain failure modes of the hazard prevention means, additionalsteps are taken with the section of power cable yet to be spliced asdisclosed herein above and below.

Referring now to FIG. 3, there is shown MLE 23 previously prepared forsuch a field splice to power supply cable 20 and an embodiment of an SGA50 in accordance with the present invention. Shown in the figure is MLE23 which is connected to PMM 16 via pot head connector 22 (FIG. 1). Asdescribed herein above with reference to FIG. 2, MLE 23 may comprise,metallic armor 30, a protective insulating jacket 31 inside of which aredisposed three insulated conductors 32, 33, 34. As is known in the art,electrical current is carried by conductors 38 to and from the motor,and as described herein above if the shaft of PMM 16 is rotating asignificant voltage may be present within insulated conductors 32, 33,34.

As discussed herein above, and as will be appreciated by those skilledin the art, that while splicing MLE 23 to power cable 20 the conductors38 are exposed and present hazards such as shock and sparking. Theprimary voltage hazard arises when contact is made across two conductors38. It is an aspect of the present invention that if conductors 38 areshorted together there can be no voltage across them. If the shaft ofPMM 16 is rotating, the internal generator voltage of the motor willhowever drive a current through a short circuit of conductors 38,limited by the impedance of the motor winding and the shortedconductors. The present invention takes advantage of the knowncharacteristic of permanent magnet motors, that this current flow willresult in a braking torque and advantageously a reduction in the speedof the motor and pump. The current flow may be detected as hereinbelowdescribed so as to provide an indication of rotation and hence a warningto stop work as a further safety precaution.

Still referring to FIG. 3, an embodiment of SGA 50 is shown connected toMLE 23 to render the insulated conductors 32, 33, 34 safe. It is animportant aspect of the present invention that SGA 50 be positionedbetween an operator and PMM 16. Clamp 51 may comprise a piercing typeclamp that when positioned as shown on insulation 35 of insulatedconductor 32 it pierces through the insulation and makes electricalcontact with conductor 38. In some embodiments of the present inventionclamp 51 may be installed over multiple layers of insulation such asinsulation 35 and metallic lead protection 36 and wherein the clamppierces the multiple layers of insulation and makes contact withconductor 38. Clamp 51 is electrically coupled to conductor 55 which isin turn connected to buss bar 57 mounted inside of enclosure 60. Clamps52, 53 are similarly in electrical contact with conductors 38 ofinsulated conductors 33, 34 and are respectively coupled to conductors56, 57 and connected to buss bar 57. SGA 50 further includes clamp 54electrically coupled to metallic armor 30 which is electricallyconnected to buss bar 59 via conductor 58. As described herein below,the present invention provides an additional safety feature in thatjunction box 60, as well as buss bar 59, may be electrically groundedvia conductor 61 run to a suitable ground 62. As one skilled in the artcan appreciate, with SGA 50 of the present invention installed asdescribed any electrical potential in motor lead cable 23 is shorted andmay further be run to ground 62 rendering insulated conductors 32, 33,34 safe to handle. Although the embodiment of SGA 50 is shown withpiercing clamps 51, 52, 53, separate conductors 56, 57, 58 and anenclosure 60, any assembly of components that short pairs of conductors38 and which may also run the conductors and armor 30 to ground iswithin the scope of the present invention.

Given the aforementioned description of SGA 50 if the exemplary pair ofconductors 38 are isolated from earth, and only one conductor is touchedby an operator then no shock or sparking hazards can result. However, ifan earth fault on one of the conductors 38 occurs in PMM 16 or MLE 23during work on the MLE then a hazard exists from the other conductors toearth 62. It should be appreciated that this secondary fault case iswell known in electrical installation practice using the “IT” floatingpower system. In normal electrical installations this secondary fault isnot immediately hazardous and an insulation monitor may be used todetect and warn of its occurrence. It should be further appreciatedhowever that when working on conductors 38 in utilizing the presentinvention there may be an immediate touch hazard. Therefore, certainembodiments of the present invention preferably includes a further stepof shorting the conductors 38 to ground 62 via conductor 61. Althougharmor 30 is inevitably in contact with metallic parts of the productiontubing, and therefore likely in contact with ground, it is preferable toexplicitly ground it as with conductor 58.

Example Methods of Employing an Sga of the Present Invention

The reliability of splices and other means of connection is an essentialpart of the economics of artificial lift systems and ESP's inparticular, wherein the loss of production and rig costs associated witha repair are extremely costly. Therefor it is a further objective of thepresent invention to allow existing established practice for inductiontype motors to be followed as closely as possible when permanent magnetmotors are used. The splicing operation of the exemplary methoddescribed herein below closely resembles that practiced in the art ofinduction motor driven ESP systems.

An exemplary method of employing the SGA 50 of the present invention isillustrated with reference to FIGS. 3 and 4. With PMM 16 installedwithin 18 (FIG. 1) MLE 23 is prepared for splicing to power cable 20 byinstalling SGA 50 onto the MLE as will be described directly hereinbelow. Prior to splicing, MLE 23 is typically presented to an operatoras a straight cable that has been terminated by, for example, sawing.The operator, while using insulated gloves, removes a portion of woundarmor 30, strips back the protective insulating jacket 31, and exposesthe insulated conductors 32-34.

Referring now to FIG. 4 there is shown an exemplary embodiment ofpiercing clamps 51, 52, 53 that may be installed, preferably whilewearing gloves. Piercing clamps 51, 52, 53 may advantageously comprise amodified version of piercing clamp IPC 1/0-#2 manufactured and offeredfor sale by Ilsco Kupler®. The piercing clamps include an insulating topblock 70, an insulating bottom block 71, and isolated clamping bolt 72.Upper block 70 and lower block 71 include a metal bar (not shown), whichmetal bar includes teeth 73 mounted on either end of the bar, withinconductor terminals 74, 75 formed within the upper and lower blockpairs. The aforementioned modification of the piercing block includesthe removal of a bulkhead and a second pair of toothed bars as a singlepiercing position is desired to minimize damage to insulation 35. Duringinstallation of SGA 50, each of the conductors 38 of the three insulatedconductors 32-34 and shorting conductors 55-57 are connected to separatepiercing clamps in respective pairs as shown in FIG. 3. An end of ashorting conductor 55-57, which shorting conductor may advantageously beinsulated, is inserted within conductor channel 75 of piercing clamp andagainst bulkhead 76. Similarly an insulated end of a conductor 38 of MLE23 is inserted into and through conductor channel 74 of the piercingclamp. Bolt 72 is tightened to urge bottom block 71 towards top block 70and forcing teeth 73 to penetrate insulation 35 of the respectiveinsulated conductor and making electrical contact with the conductor 38encapsulated therein. It should be noted that the clamp should bepositioned on the insulation 35 as close as practicable to the point towhich the insulation of conductor will subsequently be trimmed back.This allows the piercing holes in the insulation caused by teeth 73 tobe easily sealed and protected as part of the normal splicing operationsto seal the splice. Once SGA 50 is installed as described the shock andspark hazards have been neutralized and the splicing operation maycontinue with less caution. As is normally practiced in the art, theoperator prepares the conductors 38 for splicing by removing insulationlayers 35, 36 to expose the conductors. It should be noted that such anembodiment of a piercing clamp may accommodate all commonly employedsubmersible pump conductor sizes. Alternative embodiments of thepiercing clamp described above include a device that may have moldedshorting and earth connections and a more compact piercing/cutting head,that may preferably be installed without tools, such as lever operated.

Power cable 20 may be comprised of the same or similar components as MLE23 as described herein above. The same operation of preparing powercable 20 for splicing may typically performed on each end the powercable at least to expose the conductors. In the art it is commonpractice, and necessary for safely practicing the present invention, toshort the conductors of the uphole end of power cable 20, using aterminal block for instance. If a second SGA is used in place of theterminal block, the present invention has the advantage of monitoringthe splice during the completion of the splice. Once SGA 50 is installedas described, power cable 20 may be brought into position as shown inFIG. 3. In such a position MLE 23 may be spliced to power cable 20 by,for example, installing a conducting splice member, such as a ferrulecrimp (not shown), onto conductors 38 of both MLE 23 and power cable 20.The piercing clamps 51-53 may then be removed one-by-one and then, usinginsulating and amalgamating tapes, the splice is encapsulated andcompleted. The danger of shock and sparking does not exist at this stageof the splicing operation because MLE 23 is shorted at opposite upholeend. Splice connection 21 may alternatively be performed by any knownmethod included those disclosed herein before. It is within the scope ofthe present invention that the same SGA 50 and method described hereinabove may be used to join subsequent lengths of power cables 20 to eachother at for instance, penetrators, joints and wellhead outlets.

The embodiment of SGA 50 in FIG. 3 may advantageously also include amodule 80 mounted within junction box 60. Module 80 may be variouslyconnected to buss bar 59 and/or the shorting conductors 55-57 and tovarious testing and monitoring devices such as devices to measurevoltage, current and impedance. Module 80 may further include a displayor other device to demonstrate the connectivity and thereby theeffectiveness of SGA 50 to render the electrical conductors safe.

With reference to FIG. 3 in general, and module 80 specifically, variousembodiments of the present invention referred to herein above will bedescribed. It is advantage of the present invention that SGA 50 has theability to continuously monitor the continuity of the shorted conductors38, such that operators can be instantly warned of a protection faultsuch as by indicators and annunciators included in module 80 (notshown). It is a further advantage of the present invention to be able todetect whether the shaft of PMM 16 is actually turning, since personnelcan then cease work temporarily as a further safety measure. Yet anotheradvantage of the present invention is the ability to measure the speedof rotation of the shaft of PMM 16 since the internal voltage of a PMMis exactly proportional to speed and so can be determined. Atsufficiently low speed the voltage will not be hazardous. The ability todetermine rotational speed as well as the shorted motor current may givevaluable insight into the nature of the cause of rotation.

It should be appreciated by those skilled in the art that in the shortedsystem of the present invention, for each motor phase there is acontinuous loop through the motor winding, the motor star point and backup through the other phase connections. Taking advantage of theseinherent properties, various conditions of PMM 16 may be realized,monitored, measured and otherwise employed to provide further safety tooperators.

As an example of the foregoing, for continuity one of the shortingconductors, say 55 for example, may be passed through the core of asmall transformer (not shown). The transformer primary can be energizedby a simple oscillator circuit, causing current to be induced in a phaseconductor, returning via the other shorting conductors 56, 57. A lowvalue resistance, perhaps only a few milliohms, can be inserted inseries with each of the shorting conductors 56, 57, and the voltagedrops across them may be sensed using known methods. There will novoltage on a connection that is open circuit. The frequency of theoscillator should be high enough for the transformer to work well butlow enough that the series inductance of the motor windings presents toohigh an impedance to allow a measurable current flow.

Again, and as another example, for detection of rotation of the shaft ofPMM 16, it will be apparent a rotating motor shaft will generate currentinto a short circuit in proportion to its internal voltage (emf) andseries impedances. This alternating current is measurable from thevoltage drop across the aforementioned resistances. The current readilyreaches many amperes and can be distinguished from the continuitycircuit by frequency range and large amplitude. It is known that thefrequency of the current from PMM 16 is inherently an exact indicator ofspeed. An alternative embodiment to utilizing resistances, other currenttransducers such as flux gate and hall effect sensors as made by LEM(lem.com) may be used.

An important aspect of all the aforementioned methods of motor currentmeasurement is that they work continuously from DC through the maximumfrequency of the motor. These methods work for ESP systems usingpermanent magnet motors having used for PCPs as well as centrifugalpumps. As an example, a 4-pole motor rotating at 1800 rpm generatescurrent at a frequency of 60 Hz but at 180 rpm it is only 6 Hz. A motorwound for say 600V operation at 180 rpm would produce a hazardous 60V at18 rpm (48V being a widely accepted maximum safe voltage). However at 18rpm the frequency of the current would be only 0.6 Hz. This exampleshows the advantages of the features of module 80 of the presentinvention. Conventional widely available handheld meters would beineffective at performing such monitoring in that are designed to eithermeasure DC or to measure AC above a few Hz. Even on DC+AC ranges thesame limitation applies. At 0.6 Hz there may be a slight indication whenset to DC or DC+AC but on AC there will no reading at all.

It should be noted that the present invention further includes thetermination of a MLE 23 with a “touch safe” connector (not shown) thatwould in itself be connected to the electrical connectors and allowmanipulation and connection of the MLE to the power cable with minimalrisk of electrical shock or sparking. The present invention furtherincludes a removable terminating connector (not shown) for connectingwith the touch safe connector and safely terminating MLE 23 thereby. Itis within the scope of the present invention that the terminatingconnector includes the features and components of monitor 80 describedherein above.

While the foregoing is directed to embodiments of the present inventionfor use in conventional tubing deployed ESP systems, other systemsutilizing permanent magnet motors where a similar risk of shock hazardexists such as electric drilling, rigless completions, coiled tubing andthe like are within the scope of the present invention.

While the foregoing is directed to embodiments of the present invention,other and further embodiments of the invention may be devised withoutdeparting from the basic scope thereof, and the scope thereof isdetermined by the claims that follow.

1-2. (canceled)
 3. An apparatus for attachment to a plurality of powercables electrically coupled to a permanent magnet motor comprising: aplurality of clamps selectively electrically coupled to a plurality ofelectrical conductors of the power cables, wherein the plurality ofpower cables are overwrapped by a metallic armor; a plurality ofshorting conductors electrically coupled to the clamps and extendingtherefrom; the shorting conductors electrically coupled to a bus barelectrically shorting the shorting conductors; and a conductorelectrically coupled to the metallic armor and the bus bar. 4.(canceled)
 5. (canceled)
 6. The apparatus of claim 3, further comprisinga grounded conductor connected to the bus bar and extending therefromand electrically grounding the shorting conductors to earth.
 7. Theapparatus of claim 3, wherein at least one of the power cables or atleast one of the shorting conductors includes an insulation wherein theshorting conductors are enclosed within the insulation, a plurality ofteeth disposed within the clamps piercing the insulation and contactingthe electrical conductors and thereby electrically coupling the powercables and the shorting conductors.
 8. An apparatus for attachment to aplurality of power cables electrically coupled to a permanent magnetmotor comprising: a plurality of clamps selectively electrically coupledto a plurality of electrical conductors of the power cables; a pluralityof shorting conductors electrically coupled to the clamps and extendingtherefrom; the shorting conductors electrically coupled to a bus barelectrically shorting the shorting conductors; and a module having thebus bar mounted therein, the module further comprising at least onemonitoring device monitoring at least one condition of the permanentmagnet motor.
 9. The apparatus of claim 8, wherein the at least onemonitoring device measures a voltage, a current or an impedance.
 10. Theapparatus of claim 8, wherein the module includes a display, anindicator or an annunciator coupled to the at least one monitoringdevice.
 11. The apparatus of claim 8, wherein the at least one conditionincludes a speed of the permanent magnet motor.
 12. The apparatus ofclaim 3, wherein electrically shorting the shorting conductors producesa braking torque in the permanent magnet motor.
 13. A method for safelyworking with a plurality of power cables, the method comprising:coupling a first end of the plurality of power cables of a motor leadend to a permanent magnet motor; providing a plurality of clamps;selectively electrically coupling the clamps to a plurality ofelectrical conductors of a second end of the power cables; electricallycoupling the clamps to a plurality of shorting conductors; electricallycoupling the shorting conductors to a bus bar; and monitoring at leastone condition of the permanent magnet motor.
 14. The method of claim 13,further comprising electrically grounding the shorting conductors toearth.
 15. The method of claim 13, wherein at least one of the powercables and the conductors includes an insulation wherein the shortingconductors are enclosed within the insulation, the method furthercomprising the clamp piercing the insulation contacting the electricalconductors and thereby electrically coupling the power cables and theshorting conductors.
 16. (canceled)
 17. The method of claim 13, whereinthe at least one condition includes a current, a voltage, or animpedance.
 18. The method of claim 13, further including displaying,indicating or annunciating a condition related to the at least onecondition.
 19. The method of claim 13, wherein the plurality of powercables are overwrapped by a metallic armor, the method furthercomprising electrically coupling the metallic armor to the shortingconductors shorting the metallic armor.
 20. The method of claim 13,further comprising producing a braking torque in the permanent magnetmotor.
 21. The method of claim 13 further comprising splicing the secondend of the motor lead to a plurality of conductors of a power cable. 22.The method of claim 21 wherein the conductors of the power cable arecomprised of an electrical conductor disposed within an insulationlayer, the method further comprising: terminating the second end of themotor lead and an end of the power cable; exposing the insulatedconductors of the second end of the motor lead and the power cable;stripping a portion of the insulating jacket from the terminated ends ofthe insulated conductors exposing a portion of the electricalconductors; electrically splicing the electrical conductors of the motorlead to the electrical conductors of the power cable; and one-by-onedecoupling one of the shorting conductors from one of the insulatedelectrical conductors and encapsulating the splice and a portion of theinsulating jacket in an insulating material.
 23. The method of claim 22,wherein terminating comprises sawing.
 24. The method of claim 13,further comprising interrupting the method if a hazard is present. 25.The method of claim 24, wherein the hazard comprises a shock, asparking, or an earth fault.